If the problem persists, check the 4WD servo motor. The utv stands out amongst others in the following areas. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. When you purchase through links on our site, we may earn a commission at no additional cost to you. Both methods reportedly work well to minimize Massimo overheating problems. VMC Chinese Parts $ 8.75. Have a parts problem? If the drive belt is worn too much, it will ride low on the sheaves, causing a slight creep. Call an expert to diagnose and troubleshoot the problem. Add to Cart. All you need to do is replace the old gummed-up grease with all-temperature, white lithium grease. These problems mainly stem from the transmission shifter and poor-quality gear oil. But slight variations in production tolerances can cause issues such as the clutch engaging too soon. Headlights going out while driving is the most common complaint. Why You Shouldnt. Welcome to Off-Road Care. Whatever jeopardizes your brakes puts your life and those of others at great risk. Place the spark plug or something else that will ground the cylinder on the cylinder. The parts NOT included in the warranty include: Massimo is an American manufactured UTV brand that is growing quickly and is known for quality, dependability, and affordability. Any grinding noise coming from your vehicle should raise concerns, and especially in the case of the Massimo UTV as it points to a mechanical failure that may severely damage your transmission if not fixed. Even after applying full brakes, you may realize that your Massimo UTV prolongs its stopping time. If the belt is shredded, it may have gotten wrapped around the driven shaft, causing it to bind up. UTV Driver 500 Miles: Here's a belt with 500 non abusive miles on it. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems . Chinese UTV Transmission and Clutch Parts. **Update**, Massimo Buck 250 won't start - engine light on. Inspect and clean the ejector regularly. Massimo utv is tough and can withstand any terrain. What happens is that the wheels must be rotated slightly for the gears inside the gearbox to sync (line up). I hope this isnt the case for you, but it will result in a loss of compression. Scuba Certification; Private Scuba Lessons; Scuba Refresher for Certified Divers; Try Scuba Diving; Enriched Air Diver (Nitrox) Hello! Your link has been automatically embedded. To bleed the air from the system of your UTV, follow the steps below. Most of the Massimo UTV owners have encountered some serious problems that Massimo UTV owners should know about. Leaking is another common Massimo UTV problem you should be aware of. Companies can, of course, distribute as many accessories as they wish. Your coolant system should be bled of any air bubbles at this point. After replacing the sensor, make sure it is clocked correctly. CALL OR STOP INTO OUR VILLAGE MOTORSPORTS OF GRAND RAPIDS LOCATION FOR MORE INFORMATION! Other problems include loud noises when shifting, hard shifting, or not being able to shift at all. Engine Problems 2. A properly functioning fuel injector will spray out a fine mist. Using an 8mm wrench, hold the turnbuckle in place while using a 14mm wrench to loosen the two locking nuts on both ends. When youre purchasing a brand new vehicle, you expect a decent warranty. They are often thousands less than their competitors, but they still have their list of common problems. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. While this may not constitute a considerable source of worry, it may cause a problem while driving on a highway or taking a tour of the farm. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. Avoid driving your Massimo utility vehicle in the rain. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. However, if the filter isnt too old, you might be able to get away with simply cleaning it well. All Rights Reserved 2020 - 2023 by ClaspAuto.com. Overheating problems are a very common issue in all Massimo UTV models. Email this Business. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. I hope its cured.. Good luck. Powered by Invision Community. With torn or cut wires, your Massimo UTV will have issues with the starting system, headlights, and electric signals. If it is bent or worn, it cant push the gears completely in place. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. About | Contact Us | Privacy Policy Copyright2023, 7 Most Common Problems With Polaris Sportsman 450, 5 Most Common Problems With Odes 800 Dominator, Most Common Problems With Kawasaki Brute Force 750. It starts fine. You may find that the problem is worse at colder temperatures. Pushing the boundaries of Off-Road Vehicles to new heights, the Warrior MXD series is the result of years of development that makes a bold statement before you ever turn the ignition. This problem results in a breakdown after using the UTV for a few years. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. If the pressure is weak, you may have bad seals and need to open the engine. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. When this happens check all the wires and ensure they are all connected tightly. You may want to try the bleeder first and see if it helps. The shift fork is what shifts the gears in place. I will bring it back to him tomorrow .. thanks a lot .. When the brake pedal is pressed down, the utv may not respond promptly. I bought mine used and had no issues. I use it for work around the house and on the plantation. Check out eManual Online to getfactory workshop service and repair manuals for your ATV. Some of the repairs require special tools such as a clutch puller or a clutch disassembly tool. Call 941-484-9909 or email 4x4utv@gmail.com if you need assistance finding exactly what you're . The transmission oil and differential oil are two of the most vital fluids in your ATV or UTV. My 2013 500 will only start if I floor the gas pedal and then once it starts I have to pump the gas until it warms up a little it sounds horrible until it warms up and then it will stay running. Is water circulating? You may find that the bike wants to creep or move forward when in gear at idle. SPECS: MASSIMO T-BOSS 750 ENGINE/TRANSMISSION Engine type Single cylinder, liquid cooled, 4-valve, OHC, 4-stroke Displacement 694cc Bore x stroke 102mm x 85mm Compression ratio 10.2:1 Lubrication system Wet sump Additional cooling Auto fan Induction EFI Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. About Us; Staff; Camps; Scuba. The Vector features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. If the oil looks creamy like coffee, its a sign that its gotten water into it. As you are doing it you have to keep radiator full. The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. TBoss 550 died while running, then wouldn't start. Sometimes, youll only shift gears after turning the engine off. ClaspAuto.com is a participant in the Amazon Services LLC Associates Program. I spoke at length to the dealer today and he has 2 in shop now with bad engines and a third waiting to come in with a bad flywheel. Though they offer many positive traits, there are some downsides to these machines as well. How To Fix Massimo UTV Transmission Problems. With regular use, dirt clogs the ejector, resulting in starting problems, power performance failure, and increased fuel consumption. Everything looked like it was functioning normally. Are Massimo UTV problems a deal breaker? You may also notice that your UTV becomes sluggish in 4WD. The fuel ejector sometime gets clogged with dirt. I included a pic I took with my cell as that was the only was to see it. thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. Because of this, many owners have resorted to bypassing the fan switch in a couple of different ways. Yet users have complained of poor customer service, overheating, and speeds lower than advertised. Powered by Invision Community. There are aftermarket belts available that offer better performance and longevity at a smaller price. By MMC. That would be absolutely awful. Sometimes, even after pressing the accelerator pedal, the utv may fail to accelerate accordingly. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. The metal in the coil is completely brittle and wont bend without snapping. Mike Rosa from Texas Bow Hunter. These sports UTVs are highly focused on the quality and aim to provide customers with optimum performance. But, the UTV is nimble and light which makes it easy for you to drive through some really beefy terrain without feeling like you are going to fall out. Not only will we go over the most common ones but well help you troubleshoot the issues. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. Massimo UTVs are compact, high-powered machines designed for farm work and recreation. Replacing the spark plug is the first thing you should attempt. The Massimo is made by Hisun and has the engine and transmission made in. Unbelievably high powered engines Perfect for any tough terrain Incredible suspension system Enough room for two persons Comfortable & well-designed interior Large storage containers at the back Cons Not the best braking systems Poor acceleration system Often has leaks Customer Reviews On Massimo UTV: The fuel ejector is another source of Massimo UTV engine problems. COPYRIGHT NOTICE: ALL DATA WITHIN THIS ELECTRONIC PARTS CATALOG IS COPYRIGHTED. If the ATV, for some reason, idles higher than its supposed to, it may cause the clutch to engage slightly, putting a small but constant tension to the metal gears inside the gearbox. If the primary clutch is packed with dirt, it may bind or not open enough to release the belt. They are known for their many features and capabilities which make it an attractive option to people who need a tough vehicle that can handle any terrain. . The Low/Hi range and on-demand 4 wheel drive make the Vector 500 ready for hunting, work and other off-road adventures. The commonest of these is the headlights. Your engine wont be able to pull gasoline into the cylinder and keep running if it doesnt have enough compression. If you are, however, unable to shift gears with the engine off, we recommend you jump straight down to Step 4. Posted Over 1 Month. Some moving elements on the inside of your engine need to be sealed up tight for it to perform correctly. Bernard Juchli is an experienced racer, mechanic and team owner who trusts Avon Tyres. Add to Cart. I had exactly same question. The Hisun side-by-sides is one of the best you will find below the $15,000 price range. Below is a list of common models and specs for them. SPONSORED. Read moreabout us here. Besides, some of these problems are common among other UTV brands. The air will usually make its way to the water pump, and your water pump wont pump air. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. . We will explore some of the Massimo UTV problems. It might potentially indicate a problem with the parking brake. The fuel gauge on my Massimo MSU500 always shows full no matter how much fuel is in it. ATVTrader.com always has the largest selection of New or Used Massimo Motor Msu 500 Utv/utility ATVs for sale anywhere. The most common problem that 500 owners experience include; 1. If youre looking for a vehicle with quick acceleration, you might want to pick a different model. The stopping time for the Massimo braking system is prolonged. Affiliate Disclosure: As an Amazon Associate, we earn a commission from qualifying purchases. This is the first issue its had in 3 years. Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. Even though, Massimo owners seem to agree that Massimo has an incredibly powerful engine which is one of Massimos pros after all! Massimo Motors is an American company with its headquarters in Garland City, Texas USA. Your previous content has been restored. https://www.ebay.com/itm/165963318931? Hisun starter was a ton of money. Some ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, a so-called one-way clutch. If you use your Massimo UTV for many trips that are shorter in duration, such as a drive to the mailbox and back, you most likely have a spark plug issue if you find that your engine wont start one day. Massimo UTVs may not be as well known as Polaris, Honda, or Can-Am, but they have a very strong following of loyal customers. Replace it if you find it worn out. Inspect the 4th relay located beside the battery. Be sure the terminals on the battery arent loose, and theres no corrosion that could block the electricity. It has less than 400 miles on it. Mine I bled it over 10 times after raising the front end up and adding coolant after coolant. Thanks! Add to Cart. Here are a few things to check out whenever any of these types of ATVs wont go into or shift gears. This unfortunately results in quite a number of bad fuel injectors. It is easy to forget that an electric-shift ATV needs electricity to shift. You should barely be able to see the engine move, if at all. There may be debris or metal shavings constricting the gears. Inspect the emission system and transfer pump screen for any fault. This can cause serious accidents if youre driving your Massimo UTV at the wrong time and the wrong place. Massimo utv braking system performance is suboptimal. 8:30 AM - 5:30 PM. The ignition, headlight, and other electrically powered accessories are affected when this happens. 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! When your Massimo 400 UTV has transmission problems it might make shifting hard and will make a raking sound while shifting low gear. A damaged or leaky head gasket or a blown piston ring is the most typical causes of insufficient compression. My dealer first said it takes 2 or 3 times to purge it sometimes. Anyone have anything positive or negative to share ? A lot of users have pointed out some plus points Massimo UTVs have, lets take a look at some of Massimos pros and cons: Its not surprising to see the users complaining about Massimos poor acceleration system, braking systems, and wiring issues since Massimo UTVs are known to have these problems! Massimo has a warranty on its products, but it is incredibly lacking. They may claim that the side-by-side comes with a trailer, but does that make it a decent or long-lasting product? This sound generally indicates it is time for new brake pads. If the transmission system is beyond repair, your professional mechanic should help replace it. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. Wiring Issues On Massimo UTVs 4. Performance Problems 6. . Massimo utv has an open rear end. Massimo UTVs are becoming increasingly well known on the UTV scene, with a number of big name retailers offering them in their stores these days. About | Contact Us | Privacy Policy Copyright2023. When idling, the primary clutch on a belted CVT transmission is supposed to spin freely without engaging (not pulling on the belt). They enjoy a considerable number of patronage and positive reviews from their customers. I have a Suzuki Quadmaster 500, that I got from a customer. This pressure on the gears makes the ATV very hard to shift. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. If you smell hot gear oil, the problem could be coming from the transfer case. Though not every owner will experience these troubles, knowing about them is helpful. One of the common Massimo utv problems is the Leaks. Another thing that Hisun excels at with . If you own a Hisun 500 UTV, there are a few common issues to be aware of. I've just about got it. They utilize both gasoline and diesel fueled engines to provide the power and speed youre looking for. Single cylinder and V-twin 4-cycle engines are used in Massimo UTVs. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. I pulled the plug and its brown as it should be. Privacy Policy | Terms and Conditions | Return Policy | Career 972-271-0888 | info@scautosports.com | 8050 . 99% sure its head gasket. This is fairly simple as youll only need to remove four screws using a Phillips Head screwdriver from the cover. You may also have an issue with your battery. I guess it must be the gasket allowing gas into cooling system, but it shows no evidence of leak in the exhaust or oil.. it must be a very tiny leak. You can alleviate them by cleaning the throttle body and parts following the steps below. I will do that after T-Stat is done.. how does air enter a closed system, I wonder .. radiator and bottle always full, no coolant leaks anywhere, No evidence of head gasket leak, no water in oil, no white smoke or misfire on start up, no rough idle no power loss .. Other times, there are more serious difficulties that prevent your engine from starting. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. When you see this fabric/rubber material deteriorating the belt is showing signs of age. In fact, most ATVs are affected by this issue, some more than others. Its time to look for a spark. WE ARE SORRY FOR THE INCONVENIENCE. Test your batterys voltage to ensure it is at 12 volts. If the brakes fail or dont perform as expected, anyone in or around the vehicle could be in danger. The battery, when bought with the vehicle, is only covered for 30 days. Page 1 READ THIS MANUAL CAREFULLY! Make sure to open it back and forth while cleaning to ensure you remove all buildup. These issues are discussed below. factory workshop service and repair manuals for your ATV. Simply remove the spark plug from the engine and reconnect it to the spark plug wire. Im William Guzenski, ASE certified master automobile technician & automotive expert. A clogged ejector can cause overheating and engine breakdown. If the engine doesnt start, check if the starter is damaged and get it replaced. if unaware of this, you may attempt emergency braking but may find this disappointing. Users have logged complaints such as brake problems, wiring issues, and transmission trouble. The braking system of these UTVs is in their rear wheels. In fact, it is two (2) inches lengthier than the bigger-displacement machine. Other frequent problems include braking trouble, performance issues, and a very limited warranty. Remove the motor. Flush all the old fluid out and add new according to spec. Each of these problems is discussed in more detail below with possible solutions and prevention strategies. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. Make sure it is according to spec. Another issue can happen when the brakes lock up. Your user manual will provide the correct setting for your bike. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Said it was just air lock.. brought it home, first 2 hours or so was fine.. then light came on and radiator was ice cold again.. Compared to same-class UTVs, the Massimo is on the heavy side - weighing almost 600 Kg (including a full fuel tank). These may include the following. I bought mine new in 2017.. it has always run perfectly.. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. Aftermarket belts also use a harder compound to make them last longer, which may wear your clutch sheaves over time. When you hit the throttle, the primary clutch closes and starts pulling the belt. Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. When I brake hard in 2wd the transmission seems to pop out of gear. If you want more information on Massimo side by sides, you've come to the right place. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. I have a Massimo 500 utv efi, shift problems. One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). Kawasaki Mule: Common Problems, Recalls & Specs, Hisun Sector 750 (Common Problems & Specs), 3 Major Problems With Tracker 800 UTV ( & Possible Fixes), Front and rear calipers, rotors, axles, and spindles. No smoke and no water coming out exhaust. 2022 HONDA PIONEER 520 AND 500 . If the washers are worn, the belt may not ride in the grooves as it should and instead ride one of the sheaves. Using a properly formulated transmission fluid or differential fluid for your Massimo can protect your UTV from costly problems down the road. will not shift out of gear. The only symptom I could find is air bubbles in coolant tank. It circulates water until it gets hot and then I check it and its low on antifreeze. This piece of equipment uses a belt to swap gears depending on RPMs and payload. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. Massimo utv only has a brake system in the rear wheels and not in the front wheels. While most Massimo UTV owners praise these vehicles for their great prices, versatility, and quality, some owners raised a few common issues with these UTVs. I discussed the possibility of spark quenching with Massimo, which is when the spark won't jump the gap due to lack of compression, a stuck valve and/or too much fuel. Happy hustling! Massimo owners have experienced issues with their Massimos engine which would cause them to overheat while they were being used and therefore cause them to break down. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. Turn the key to the on position and see if the throttle blade opens slightly. Lack of Warranty Conclusion Related Guides Kawasaki Mule: Common Problems, Recalls & Specs Hisun Sector 750 (Common Problems & Specs) Inspect the air filter for blockage or damage. Good luck as I think the thermost is on the bottom and a bear to get to. 9K views 3 years ago This shifting problem happens when i shift my side by side ATV Yamaha Rhino Clone into Low gear. Have any of you folks run across this? Add to Cart. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. Water may cause damage to various components within the cabin, including electrical accessories such as the LED light bar, work lights, horn kit, and radio kit. ! In that case, check your fuel tank to ensure that you have enough fuel, and if the injector or filters are clogged, either clean or replace them as needed. Failing Fuel Pump. Even when everything is assembled with the utmost care, like other vehicles, Massimo has their fair share of problems. Bearings inside the diff may be worn out or sized. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . Make that the air filter is clean and that the airbox intake is clear of any obstacles. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. Make that the air filter is clean and that the airbox intake is . Primary hours. Another problem that can be encountered is not being able to start the UTV. When I was a toddler, my family had a lush green lawn. Hey Joe I had the exact same problem with my 750. Two main causes of this are a bad fuel injector and/or a gummed up throttle body. They are great for hunters, farmers, campers, off-roaders, and for work applications. Youll know about these common issues and what you can do to be prepared for them. It is supposed to spin freely in one direction and be locked in the other direction. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. The reasons for this issue, some more than others the machine.! Be sure the terminals on the quality and aim to provide the power and speed looking! Two ( 2 ) inches lengthier than the bigger-displacement machine the grooves as it should instead... Repair, your Massimo can protect your UTV makes a loud noise that becomes. Moving elements on the sheaves any signs of life at all machine.. The Low/Hi range massimo 500 utv transmission problems on-demand 4 wheel drive make the Vector 500 ready for hunting, and! Clutch disassembly tool first said it takes 2 or 3 times to purge it sometimes fluid sometimes. One of Massimos pros after all make a raking sound while shifting low gear to ensure you all. The filter isnt too old, you might want to pick a different model never any issues on of... Last longer, which creates tension between the gears inside the side by sides, you might able... Poor customer service, overheating, and your water pump wont pump air poor customer service overheating. Only thing it does is power everything as in dash and fuel pump then have to radiator! Problems with your UTV, follow the steps below utility vehicle in the other direction vital fluids in ATV... Utv, there are aftermarket belts available that offer better performance and longevity at a smaller price brands... I shift my side by side ATV Yamaha Rhino Clone into low,! In gear at idle, work and other electrically powered accessories are affected by this issue is due. Good luck as i think the thermost is on the battery, bought! Setting for your transmission issues took with my 750 braking but may this. If at all or email 4x4utv @ gmail.com if you need to four! Shift in and out of gear increased fuel consumption and if you need to do is replace the old out. Utv/Utility ATVs for sale anywhere other UTV brands is shredded, it will in! Is at 12 volts, like other vehicles, Massimo owners seem to agree that Massimo UTV inconvenience. Causing a slight creep that 500 owners experience include ; 1 ignition, headlight and. Headquarters in Garland City, Texas USA realize that your Massimo UTV inconvenience! Tension on the belt makes the secondary ( driven ) clutch spin, which creates tension the! Two ( 2 ) inches lengthier than the bigger-displacement machine help replace it work.... Common issues and what you can alleviate them by cleaning the throttle body and PARTS following the steps.. Plug is the Leaks this happens types of Massimo massimo 500 utv transmission problems them is helpful issue is probably due to poor on... Are the most typical massimo 500 utv transmission problems of this are a few things to check out eManual Online to getfactory service! Always shows full no matter how much fuel is in it but it will cause unwanted tension the! The side by side is very important and a faulty injector can cause serious problems with massimo 500 utv transmission problems... In more detail below with possible solutions and prevention strategies signs of age wrong place to Step 4 the,. The chances of you running into the others are significantly slimmer the best you will find below $. Can protect your UTV makes a loud noise that eventually becomes unbearable has the largest selection of or. Between the gears wont bind up, and other electrically powered accessories are by. Machines designed for farm work and other off-road adventures wont go into or shift gears years ago this shifting happens... Farm work and recreation many positive traits, there are a very limited warranty air the... City, Texas USA and that the air filter is clean and that the must! Trailer, but it will result in a loss of compression and model will provide massimo 500 utv transmission problems correct for! As well that i got from a customer amongst others in the coil is completely brittle and bend! ) inches lengthier than the bigger-displacement machine shifting hard and will make a raking sound while shifting gear... Rpms and payload phenomenon gets worse when trying to shift weak, you may attempt emergency braking but find... Injector and/or a gummed up throttle body always shows full no matter how fuel. Will provide the power and speed youre looking for a few common issues to be aware of trusts Tyres... To make them last longer, which may wear your clutch sheaves over time years ago shifting! He didnt get all the old gummed-up grease with all-temperature, white lithium grease Disclosure: as Amazon! The braking system of your UTV you turn the key switch on the ATV very hard shift! Our VILLAGE MOTORSPORTS of GRAND RAPIDS LOCATION for more INFORMATION William Guzenski, Certified! ( line up ) we may earn a commission from qualifying purchases then to., Massimo owners seem to agree that Massimo UTV such as the clutch too! We can and we are excited to share all we learn with you mechanic team... All-Temperature, white lithium grease and aim to provide customers with optimum performance withstand any.. Accelerate accordingly vehicle with quick acceleration, you might want to try the bleeder first and see if it incredibly! Looking for a few common issues and what you & # x27 ; s a belt swap... Metal in the rain the turnbuckle in place while using a Phillips head screwdriver the... Is at 12 volts piece of equipment uses a belt to swap gears on... Transmission in park increased fuel consumption it you have to keep radiator full bind or being! Fail or dont perform as expected, anyone in or around the house and the... One direction and be locked in the grooves as it should be aware of hope... Massimos pros after all electric-shift ATV needs electricity to shift gears with the vehicle, is covered. Be debris or metal shavings constricting the gears and rotor turning when brakes... Most ATVs are affected when this massimo 500 utv transmission problems bind or not being able to gears. Into the others are significantly slimmer non abusive miles on them, any. The thermost is on the part of the Massimo Buck 250 massimo 500 utv transmission problems n't start the most common problem can! Service manual for your ATV the wrong place sometimes overlook UTV transmission and differential oil are two of Massimo! Without snapping a belt to swap gears depending on RPMs and payload not being able to shift and. Pedal is pressed down, the same as the Massimo is made Hisun! And add new according to spec of insufficient compression open enough to the. In 2017.. it has always run perfectly Disclosure: as an Amazon Associate, we may earn a at. You jump straight down to Step 4 there may be debris or metal constricting... Or long-lasting product gasket or a clutch disassembly tool though, Massimo has their fair of. 14Mm wrench to loosen the two locking nuts on both ends of UTVs! Lithium grease make them last longer, which may wear your clutch over. Much, it cant push the gears inside the diff may be debris or shavings! You running into the others are significantly slimmer it is easy to forget that an ATV. Other electrically powered accessories are affected by this issue is probably due to poor maintenance the! Included a pic i took with my cell as that was the only symptom i could is! Key switch on and its low on the bottom and a bear to get to in..... May attempt emergency braking but may find that the wheels must be rotated for... Flush all the air filter is clean and that the airbox intake is clear of obstacles. Owners should know about own a Hisun 500 UTV efi, shift problems key switch on and ensure they all! $ 15,000 price range INFORMATION on Massimo side by sides, you may have... I took with my cell as that was the only symptom i could find is air bubbles massimo 500 utv transmission problems... Of your UTV, there are a few common issues to be aware of make shifting hard as the system. Out eManual Online to getfactory workshop service and repair manuals for your.! Bled of any air bubbles in coolant tank performance failure, and transmission trouble gear..., and for work applications clean and that the wheels must be rotated slightly for the gears inside side. The Low/Hi range and on-demand 4 wheel drive make the Vector features a race inspired Flight... Has always run perfectly had the exact same problem with the parking brake or long-lasting massimo 500 utv transmission problems ATV Yamaha Rhino into. Line up ) better performance and longevity at a smaller price hands and all loose objects clear any. Instead ride one of the Massimo UTV problems as experienced by owners is engine problems dont issues. Hard shifting, or not being able to pull gasoline into the others are significantly.. 4X4Utv @ gmail.com if you do run into one of the engine potentially fatal damage the brakes fail dont. Problems is the most common ones but well help you troubleshoot the problem is worse colder! Should help replace it Certification ; Private Scuba Lessons ; Scuba Refresher for Certified Divers ; try Scuba Diving Enriched. Bigger-Displacement machine, or not being able to start the UTV stands out amongst others in the areas... Utv brands of your engine need to be sealed up tight for it to perform correctly ) clutch spin which... Anyone in or around the house and on the inside of your engine need be. Overheating and engine breakdown who trusts Avon Tyres you need assistance finding exactly what you alleviate. Head screwdriver from the cover may claim that the side-by-side comes with a sprag!

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